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Leaders in manufacturing concrete roof tile machinery since 1985

View our range of Roof Tile Machines

PROTILE® Equipment

manufactured by

Jessop & Associates

Jessop & Associates has supplied the concrete tile industry since 1985 – from turnkey projects, including plant installation plus plant commissioning, to on-site training, technology transfer and spare parts back-up worldwide.

PROTILE® equipment is highly specialised, designed and manufactured to strict quality standards.

Providing our clients with over 50 years of experience in the concrete roof tile manufacturing industry.

PROTILE® concrete roof tile manufacturing plants are in operation across 30 countries, offering unrivalled support and spare parts services.

Offering an unequalled free call-in advisory service, plus a full consultancy service.

Range of Roof Tile Machines

Range of Roof Tile Machines

P08T

Also known as the ECO-TILE EXTRUDER® since it is probably the most economical tile extruder on the market that is capable of manufacturing extruded high density concrete tiles to SABS or BS standards. The production package comes complete with aluminium pallets and ridge making system.

Tiles/Shift:

3000 Tiles

Extrusion Head Type:

Double Roman – Interchangeable for all profiles

Knife Type:

Manual

Roller Drive:

2.2 kW

Pallet Propulsion:

Hydraulic unit 4.0 kW

Packshaft Drive:

Coupled to Roller

P10HD

Our popular small extrusion machine which is offered with a range of additional equipment to suit your production environment. Hydraulic propulsion, with or without pneumatic knife. High quality tiles produced using the same extrusion box as on the larger machines.

Tiles/Shift:

up to 4000 Tiles

Extrusion Head Type:

Double Roman – Interchangeable for all profiles

Knife Type:

Pneumatic

Roller Drive:

2.2 kW

Pallet Propulsion:

Hydraulic unit 4.0 kW

Packshaft Drive:

Coupled to Roller

P15HD

A new-generation hydraulic extrusion machine, fully automatic. Very flexible, designed to suit a wide range of tile operations and offers the potential to increase your capacity cost effectively.

Tiles/Shift:

up to 8000 Tiles

Tiles/Minute:

17 t.p.m

Extrusion Head Type:

Double Roman – Interchangeable for all profiles

Knife Type:

Pneumatic

Roller Drive:

5.5 kW

Pallet Propulsion:

Hydraulic unit 15.0 kW

Packshaft Drive:

Coupled to Roller

P45HD

Our Mid-size tile extrusion machines with internal or external drives, pneumatic moving knife on crosshead and powerful, central single chain continuous propulsion system with electronic control unit.

Tiles/Shift:

up to 24 000 Tiles

Tiles/Minute:

25 to 65 t.p.m

Extrusion Head Type:

Double Roman – Interchangeable for all profiles

Knife Type:

Moving Pneumatic

Roller Drive:

up to 7.5 kW

Pallet Propulsion:

Continuous Chain – up to 15 kW

Packshaft Drive:

Coupled to Roller

P45T

Our Mid-size tile extrusion machines with internal drives, pneumatic moving knife on crosshead and powerful, central single chain continuous propulsion system with electronic control unit.

Tiles/Shift:

7 000 to 16 000 Tiles

Tiles/Minute:

25 to 40 t.p.m

Extrusion Head Type:

Double Roman – Interchangeable for all profiles

Knife Type:

Moving Pneumatic

Roller Drive:

up to 7.5 kW

Pallet Propulsion:

Continuous Chain – up to 11 kW

Packshaft Drive:

Coupled to Roller

P70HD

Our most versatile tile extrusion machine, for continuous extrusion from 50 tiles per minute up to 100 tpm, with a variety of drive, layout and automation options possible.

Tiles/Shift:

up to 42 000 Tiles

Tiles/Minute:

60 to 110 t.p.m

Extrusion Head Type:

Double Roman – Interchangeable for all profiles

Knife Type:

Dual Moving Pneumatic

Roller Drive:

up to 15 kW

Pallet Propulsion:

Up to 22 kW

Packshaft Drive:

Coupled to Roller

P90HD

Our flagship machine, incorporating dual knife crosshead, integrated quick-change extrusion box with tungsten carbide wearstrips, and eight dog single-chain propulsion system for continuous high speed operation from 60 to 120 tiles per minute. For use with fully automated plant.

Tiles/Shift:

up to 50 000 Tiles

Tiles/Minute:

120 t.p.m

Extrusion Head Type:

Double Roman – Interchangeable for all profiles

Knife Type:

Dual Moving Pneumatic

Roller Drive:

up to 15 kW Variable Speed

Pallet Propulsion:

Up to 30 kW Variable Speed

Packshaft Drive:

Coupled to Roller

Our Services

There is a PROTILE® Extrusion plant to suit every client’s needs.
  • FEASIBILITY studies
  • PROJECT design and management
  • MANUFACTURING of complete extrusion plants
  • PROTILE® Tile extrusion machines
  • SPECIAL purpose equipment
  • PROTILE® range of tile profiles
  • NEW tile profile design
  • ALUMINIUM pallet design and casting
  • SEMINARS and workshops

We are the leading equipment manufacturer for the concrete tile industry.

At Jessop & Associates, we understand the tile making industry and your need for a competitive edge in the roofing market.

Our sophisticated engineering design systems using modern solid modelling techniques from design right through to the manufacturing process enables us to offer a complete range of services.

Our Corporate Clients

The company has undertaken major contracts in 30 different countries. Some of the companies for which Jessop & Associates has completed contracts:
  • BMI Coverland
  • BRIC – Cameroon
  • Brikor Limited
  • Concor Technicrete
  • Construa
  • Eagle Roof Tiles
  • Eternit / ETEX
  • Everite
  • Housing Ministry Congo
  • Infraset
  • Lafarge-Braas
  • Murray & Roberts
  • Tegula / Monier-Brazil

Get a competitive edge in the roofing market

Please furnish us with your contact details, so that we may provide you with more information.

Copyright © Jessop & Associates (Pty) Ltd

Slurry Applicator Systems:

Slurry Mixer with bag splitter (1)

Slurry Pump (1) showing variable speed control system (2)

Complete Slurry Applicator with conveyor system (1) and pump (2)

Slurry Applicator roller/brush system for precision thickness control (unit can be double or single)

Automatic Tile Packing and Strapping Systems:

Dry tile Bundling and Strapping

Automatic Racking Systems:
Rollers and Slippers:
Quality Control Equipment:

Rain Test Rig for permeability testing

Tranverse strength test machine

Tile Curing Systems:

Curing Hot Water System

Spray Systems:

Interchangable acid/acrylic spray system

Spraying tunnel system

Acid spray system showing pump

Inline pallet oil spray

Acylic spray

Randomiser Injection Systems:

Randomiser Injection Systems

Randomiser Controls via PLC

Slurry Mixing Systems:

Slurry Mixer

Slurry Mixer with material weighbatching

Tile Circuit Conveyor Systems:
Sand Handling Systems :

Sand Handling Systems

Sand Handling System for P45T Plant

Sand Handling with Electric Winches

P15R Extrusion Machine
Capacity (t.p.m):14
Tiles/Shift:Up to 6 000
Bed Type:Interchangeable
Pallet Drive Method:Hydraulic
Knife Type:Fixed Pneumatic
Roller Drive:4.0kW
Pack Shaft Drive:Coupled
Pallet Propulsion:7.5kW
Special Ridge Machines

A wide range of special profiles, ridge and trim tiles are made on different types of tile machines supplied to suit.

Cloak verge tile machine

Cap ridge machine

P10R

The P10 is a single-action concrete extrusion machine which is electro-hydraulically operated with a mechanical knife. Concrete tiles may be produced ina variety of sizes. A complete P10 system consists of aluminium tile pallets, a concrete mixer, ridge and fittings manufacturing facilities, curing racks, a sand-weighing system , extrusion machine and loosener unit.

Capacity (t.p.m):300/hr
Bed Type:Interchangeable for P10T
Pallet Drive Method:Hydraulic
Knife Type:Manual or Pneumatic
Roller Drive:2.2kW
Pack Shaft Drive:Coupled
Pallet Propulsion: 4kW
P90HD

The P90HD is our flagship model, featuring an 8 dog propulsion system, integrated extrusion box and base so that the entire box can be setup prior to switching profiles, double knife crosshead and tungsten carbide wearing parts.

Capacity (t.p.m):120
Tiles/Shift:Up to 50 000
Bed Typ:Integrated Quick-change
Pallet Drive Method:Continuous Chain
Knife Type:Dual Moving Pneumatic
Roller Drive:Up to 15kW Variable Speed
Pack Shaft Drive:Coupled
Pallet Propulsion:Up to 30kW Variable Speed
The P70HD Extrusion Machine

Designed for manufacturing between 10 000 and 35 000 tiles per shift, the P70HD, with the 1 000 litre counter-current mixer, allows for production speeds of 50 to 100 tiles per minute. This machine uses an over-pallet propulsion system. The plant layout can be designed for a fully automatic racker. These machines have an interchangeable top extrusion head unit for high speed profile changes, single or double knife unit, and variable speed drives.

Capacity (t.p.m):60 to 110
Tiles/Shift:Up to 42 000 tiles
Bed Type:Interchangeable
Pallet Drive MethodContinuous Chain
Knife Type:Moving Pneumatic
Roller Drive:Up to 15kW
Pack Shaft Drive:Coupled
Pallet Propulsion:Up to 22kW
P45HD

This plant capacity range is the most popular medium-sized plant design. It may be converted to fully automatic, if desired.

Capacity (t.p.m):25 to 65
Tiles/Shift:Up to 24 000
Bed Typ:Interchangeable
Pallet Drive Method:Continuous Chain
Knife Type:Moving Pneumatic
Roller Drive:Up to 7.5kW
Pack Shaft Drive:Coupled
Pallet Propulsion:Up to 11 kW
P45T
Capacity (t.p.m):25 to 40
Tiles per shift:5 000 to 16 000
Bed Type:Interchangeable
Pallet Drive Method:Continuous Chain
Knife Type:Moving Pneumatic
Roller Drive:Up to 7.5kW
Pack Shaft Drive:Coupled
Pallet Propulsion:Up to 15kW
P10HD
Production Capacity:4 000
Tiles/hr:480
Knife Type:Pneumatic
Roller Drive:2.2 kW (3 HP)
Pack Shaft Drive:Coupled to roller
Pallet Propulsion:Hydraulic unit 4.0 kW (5.5 HP)
Extrusion Head Type:All Roof Tile Profiles
P10T

The P10 is a single-action concrete extrusion machine which is electro-hydraulically operated with a mechanical or pneumatic knife unit. The P10T is used to produce roof tiles, while the P10R produces ridge tiles and floor tiles.

Capacity (t.p.m):300/hr
Bed Type:Interchangeable for P10R
Pallet Drive Method:Hydraulic
Knife Type:Manual or Pneumatic
Roller Drive:2.2kW
Pack Shaft Drive:Coupled
Pallet Propulsion:4kW
P15HD
Production Capacity: 8 000
Tiles/hr: 1 000
Knife Type: Pneumatic
Roller Drive: 5.5 kW (7.5 HP)
Pack Shaft Drive: Coupled to roller
Pallet Propulsion: Hydraulic unit 15.0 kW (20 HP)
Extrusion Head Type: All Roof Tile Profiles
Mixing and Weighbatching:

Mixing and Weighbatching System

Electronic Weighbatching of Sands, Cements and Water

500 litre Pan Mixer with P20T Plant

P08T
Tiles per shift: Up to 2 500
Bed Type: Interchangeable – Double Roman
Pallet Drive Method: Hydraulic
Knife Type: Manual
Roller Drive: 2.2kW
Pallet Propulsion: 4kW