Jessop & Associates manufactures a wide variety of PROTILEĀ® Equipment. The links below lead to detailed descriptions and specifications of the PROTILEĀ® machinery.
Tile Output | Recommended Extrusion Machine | |
---|---|---|
P08T up to 2 500 tiles per shift | Also known as the ECO-TILE EXTRUDERĀ® since it is probably the most economical tile extruder on the market that is capable of manufacturing extruded high density concrete tiles to SABS or BS standards. The production package comes complete with aluminium pallets and ridge making system.Ā | View |
P10T | P10HD from 1 000 to 4 000 tiles per shift | Our popular small extrusion machine which is offered with a range of additional equipment to suit your production environment. Hydraulic propulsion, with or without pneumatic knife. High quality tiles produced using the same extrusion box as on the larger machines. | View P10T View P10HD |
P15HD 3 000 to 8 000 tiles per shift | A new-generation hydraulic extrusion machine, fully automatic. Very flexible, designed to suit a wide range of tile operations and offers the potential to increase your capacity cost effectively. | View |
P45T 5 000 to 16 000 tiles per shift | Our Mid-size tile extrusion machines with internal drives, pneumatic moving knife on crosshead and powerful, central single chain continuous propulsion system with electronic control unit. | View |
P45HD 6 000 to 25 000 tiles per shift | Our Mid-size tile extrusion machines with internal or external drives, pneumatic moving knife on crosshead and powerful, central single chain continuous propulsion system with electronic control unit. | View |
P70HD 10 000 to 35 000 tiles per shift | Our most versatile tile extrusion machine, for continuous extrusion from 50 tiles per minute up to 100 tpm, with a variety of drive, layout and automation options possible. | View |
P90HD 20 000 to 45 000 tiles per shift | Our flagship machine, incorporating dual knife crosshead, integrated quick-change extrusion box with tungsten carbide wearstrips, and eight dog single-chain propulsion system for continuous high speed operation from 60 to 120 tiles per minute. For use with fully automated plant. | View |
Tile Output | Recommended Extrusion Machine | |
---|---|---|
P08T
up toĀ 2 500 tiles per shift |
Also known as the ECO-TILE EXTRUDERĀ® since it is probably the most economical tile extruder on the market that is capable of manufacturing extruded high density concrete tiles to SABS or BS standards. The production package comes complete with aluminium pallets and ridge making system. | View |
P10T | P10HD
from 1 000 to 4 000 tiles per shift |
Our popular small extrusion machine which is offered with a range of additional equipment to suit your production environment. Hydraulic propulsion, with or without pneumatic knife. High quality tiles produced using the same extrusion box as on the larger machines. | View P10T View P10HD |
P15HD
3 000 to 8 000 tiles per shift |
A new-generation hydraulic extrusion machine, fully automatic. Very flexible, designed to suit a wide range of tile operations and offers the potential to increase your capacity cost effectively. | View |
P45T
5 000 to 16 000 tiles per shift |
Our Mid-size tile extrusion machines with internal drives, pneumatic moving knife on crosshead and powerful, central single chain continuous propulsion system with electronic control unit. | View |
P45HD
6 000 to 25 000 tiles per shift |
Our Mid-size tile extrusion machines with internal or external drives, pneumatic moving knife on crosshead and powerful, central single chain continuous propulsion system with electronic control unit. | View |
P70HD
10 000 to 35 000 tiles per shift |
Our most versatile tile extrusion machine, for continuous extrusion from 50 tiles per minute up to 100 tpm, with a variety of drive, layout and automation options possible. | View |
P90HD
20 000 to 45 000 tiles per shift |
Our flagship machine, incorporating dual knife crosshead, integrated quick-change extrusion box with tungsten carbide wearstrips, and eight dog single-chain propulsion system for continuous high speed operation from 60 to 120 tiles per minute. For use with fully automated plant. | View |
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Slurry Mixer with bag splitter (1)
Slurry Pump (1) showing variable speed control system (2)
Complete Slurry Applicator with conveyor system (1) and pump (2)
Slurry Applicator roller/brush system for precision thickness control (unit can be double or single)
Dry tile Bundling and Strapping
Rain Test Rig for permeability testing
Tranverse strength test machine
Curing Hot Water System
Interchangable acid/acrylic spray system
Spraying tunnel system
Acid spray system showing pump
Inline pallet oil spray
Acylic spray
Randomiser Injection Systems
Randomiser Controls via PLC
Slurry Mixer
Slurry Mixer with material weighbatching
Sand Handling Systems
Sand Handling System for P45T Plant
Sand Handling with Electric Winches
Capacity (t.p.m): | 14 |
Tiles/Shift: | Up to 6 000 |
Bed Type: | Interchangeable |
Pallet Drive Method: | Hydraulic |
Knife Type: | Fixed Pneumatic |
Roller Drive: | 4.0kW |
Pack Shaft Drive: | Coupled |
Pallet Propulsion: | 7.5kW |
A wide range of special profiles, ridge and trim tiles are made on different types of tile machines supplied to suit.
Cloak verge tile machine
Cap ridge machine
The P10 is a single-action concrete extrusion machine which is electro-hydraulically operated with a mechanical knife. Concrete tiles may be produced ina variety of sizes. A complete P10 system consists of aluminium tile pallets, a concrete mixer, ridge and fittings manufacturing facilities, curing racks, a sand-weighing system , extrusion machine and loosener unit.
Capacity (t.p.m): | 300/hr |
Bed Type: | Interchangeable for P10T |
Pallet Drive Method: | Hydraulic |
Knife Type: | Manual or Pneumatic |
Roller Drive: | 2.2kW |
Pack Shaft Drive: | Coupled |
Pallet Propulsion: | Ā 4kW |
The P90HD is our flagship model, featuring an 8 dog propulsion system, integrated extrusion box and base so that the entire box can be setup prior to switching profiles, double knife crosshead and tungsten carbide wearing parts.
Capacity (t.p.m): | 120 |
Tiles/Shift: | Up to 50 000 |
Bed Typ: | Integrated Quick-change |
Pallet Drive Method: | Continuous Chain |
Knife Type: | Dual Moving Pneumatic |
Roller Drive: | Up to 15kW Variable Speed |
Pack Shaft Drive: | Coupled |
Pallet Propulsion: | Up to 30kW Variable Speed |
Designed for manufacturing between 10 000 and 35 000 tiles per shift, the P70HD, with the 1 000 litre counter-current mixer, allows for production speeds of 50 to 100 tiles per minute. This machine uses an over-pallet propulsion system. The plant layout can be designed for a fully automatic racker. These machines have an interchangeable top extrusion head unit for high speed profile changes, single or double knife unit, and variable speed drives.
Capacity (t.p.m): | 60 to 110 |
Tiles/Shift: | Up to 42 000 tiles |
Bed Type: | Interchangeable |
Pallet Drive Method | Continuous Chain |
Knife Type: | Moving Pneumatic |
Roller Drive: | Up to 15kW |
Pack Shaft Drive: | Coupled |
Pallet Propulsion: | Up to 22kW |
This plant capacity range is the most popular medium-sized plant design. It may be converted to fully automatic, if desired.
Capacity (t.p.m): | 25 to 65 |
Tiles/Shift: | Up to 24 000 |
Bed Typ: | Interchangeable |
Pallet Drive Method: | Continuous Chain |
Knife Type: | Moving Pneumatic |
Roller Drive: | Up to 7.5kW |
Pack Shaft Drive: | Coupled |
Pallet Propulsion: | Up to 11 kW |
Capacity (t.p.m): | 25 to 40 |
Tiles per shift: | 5 000 to 16 000 |
Bed Type: | Interchangeable |
Pallet Drive Method: | Continuous Chain |
Knife Type: | Moving Pneumatic |
Roller Drive: | Up to 7.5kW |
Pack Shaft Drive: | Coupled |
Pallet Propulsion: | Up to 15kW |
Production Capacity: | 4 000 |
Tiles/hr: | 480 |
Knife Type: | Pneumatic |
Roller Drive: | 2.2 kW (3 HP) |
Pack Shaft Drive: | Coupled to roller |
Pallet Propulsion: | Hydraulic unit 4.0 kW (5.5 HP) |
Extrusion Head Type: | All Roof Tile Profiles |
The P10 is a single-action concrete extrusion machine which is electro-hydraulically operated with a mechanical or pneumatic knife unit. The P10T is used to produce roof tiles, while the P10R produces ridge tiles and floor tiles.
Capacity (t.p.m): | 300/hr |
Bed Type: | Interchangeable for P10R |
Pallet Drive Method: | Hydraulic |
Knife Type: | Manual or Pneumatic |
Roller Drive: | 2.2kW |
Pack Shaft Drive: | Coupled |
Pallet Propulsion: | 4kW |
Production Capacity: | 8 000 |
Tiles/hr: | 1 000 |
Knife Type: | Pneumatic |
Roller Drive: | 5.5 kW (7.5 HP) |
Pack Shaft Drive: | Coupled to roller |
Pallet Propulsion: | Hydraulic unit 15.0 kW (20 HP) |
Extrusion Head Type: | All Roof Tile Profiles |
Mixing and Weighbatching System
Electronic Weighbatching of Sands, Cements and Water
500 litre Pan Mixer with P20T Plant
Tiles per shift: | Up to 2 500 |
Bed Type: | Interchangeable – Double Roman |
Pallet Drive Method: | Hydraulic |
Knife Type: | Manual |
Roller Drive: | 2.2kW |
Pallet Propulsion: | 4kW |